Titanium Welding Rod ErTi5 Ti6Al4V Titanium Welding Wire Titanium Alloy Wire

ErTi5 (Grade 5) or Ti6Al4V is a widely used titanium alloy, known for its high strength, light weight, and excellent corrosion resistance. It is often employed in demanding applications such as aerospace, medical devices, and marine industries. The ErTi5 titanium welding wire and rods are particularly designed for TIG (Tungsten Inert Gas) and MIG (Metal Inert Gas) welding, offering superior performance for these advanced welding techniques.

Product Information

• Grade:

  • GR5 (Ti6Al4V) or ErTi-5 (Titanium Alloy 6Al-4V)
  • This alloy is a mixture of titanium (90%), aluminum (6%), and vanadium (4%). It is commonly referred to as Grade 5 Titanium and is known for its excellent balance of strength, weight, and corrosion resistance.

• Standard:

  • AWS A5.16 Welding Wire Standard.
  • This standard ensures the wire meets the quality and performance required for high-grade welding applications.

• Diameter:

  • 0.6mm, 0.8mm, 1mm
  • These diameters are typical for welding applications where precision and strength are required for intricate or high-performance welding.

• Shape:

  • Available in coil or spool form, suitable for MIG and TIG welding.

• Surface:

  • Pickling Surface: Typically treated to remove surface oxide layers, making it suitable for high-quality welding applications where contamination is a concern.
  • Bright Surface: Offers a smooth and clean surface finish, ideal for applications requiring cosmetic quality or high purity in the weld area.

• Applications:

  • Designed for welding applications, particularly in TIG and MIG welding processes.
  • Commonly used in industries such as aerospace, marine, medical, automotive, and chemical processing, where strength, corrosion resistance, and lightweight properties are critical.

Lead Time and Availability

Stock Sizes:

• Some sizes of ErTi5 welding wire are available in stock, ready for quick delivery.

Custom Production:

• If the required size is not available in stock, the wire can be made to order with a production lead time of 10 working days depending on the quantity.

Flexible Sizing:

• The wire is available in 0.6mm, 0.8mm, and 1mm diameters, but other sizes may also be produced upon request, ensuring flexibility for various welding applications.

Titanium wire---Three kind of type for your choose

Titanium wire in Spool--dia<6.0mm ,if you need we can make spool wire
dia1.0-2.0mm,Precision winding,used for MIG
dia0.2mm-3.0mm,thin wire,used for titanium mesh
Spool OD=270mm to 300mm,one spool wire weight is about 6-10kgs.or as per requirment

Titanium wire in coil--dia>2.0mm,we can make Coil wire
Coil OD = 450mm,one coil weight is about 10-15kg,or as per requirment

Titanium wire in straight--dia=0.8mm/1.0mm/1.6mm/2.0mm/2.4mm/3.2mm,length=914mm to 1000mm
90% titanium straight wire used for welding(TIG filler rod)

Comparison: TIG vs. MIG for Titanium

When welding titanium (or other sensitive materials), TIG welding is typically the preferred method because:

Precision and Control: TIG welding provides superior control over the heat input and weld pool, essential when working with materials like titanium, which can be sensitive to contamination and oxidation at high temperatures.

No Spatter: TIG produces less spatter compared to MIG, which is especially important when welding materials that require clean and cosmetic welds, such as in aerospace or medical applications.

Cleaner Welds: Since the tungsten electrode is non-consumable, the process tends to produce cleaner, high-quality welds, which is crucial for industries like aerospace, marine, and medical implants, where weld strength and appearance are critical.

Summary of Key Differences:

Applications of Titanium and Titanium Alloy Wires in Various Industries

Petrochemical Industry:

Titanium’s corrosion resistance makes it suitable for petrochemical plants, where components are exposed to highly corrosive substances like sulfuric acid, hydrochloric acid, and other aggressive chemicals. Titanium wires are often used in heat exchangers, reactors, piping systems, and valves.

Medical Field:

Titanium is extensively used for medical implants such as hip replacements, dental implants, and surgical instruments. Its biocompatibility and strength make it ideal for medical applications.

Titanium wire is also used for medical devices that require precision welding and corrosion resistance.

Automotive Industry:

Titanium alloy wires are used in the automotive sector for high-performance parts such as exhaust systems, brackets, and components requiring high heat resistance.

Construction and Building Materials:

Titanium wire is also employed in architectural applications, especially for coatings and cladding of buildings that need to withstand environmental stressors without compromising on aesthetic appeal.

Sports and Leisure Products:

Titanium is increasingly used in sports equipment, such as golf clubs, bicycle frames, and ski poles, due to its lightweight and durable nature.

Electrolytic and Electrochemical Applications:

Titanium is particularly used in electrolytic applications such as electroplating and anodizing because of its high resistance to corrosion and ability to withstand electrolytic environments without degradation.

It is also used in anodes and cathodes in electrochemical cells, where it acts as a durable, non-corroding material that extends the lifespan of electrochemical devices.

Marine Industry:

Titanium’s resistance to seawater corrosion makes it ideal for marine applications, such as boat components, underwater hardware, and marine fasteners. Titanium alloy wires are used in these systems for their durability and resistance to marine corrosion.